Industrial Automation Software Development

Base Ready Solutions

Batch Reporting Application
Configuration Utility

This Utility will contain following features:

a) Client Name : This allow user to Enter client name which will be displayed in Batch Report.

b) Header Note : This allow user to Enter Header Note which will be displayed in Batch Report.

c) Footer Note : This allow user to Enter Footer Note which will be displayed in Batch Report.

d) Database Back Up Path : This allow user to select folder where database backup will be created automatically daily.

e) Select Logo : This allow user to Select Logo which will be displayed in Alarm Audit Reports.

• Batch Set Parameter Utility This will allow user to configure 10 set parameters tags and this set parameters be displayed while printing Batch Report.

• Batch Event Parameter Utility This will allow user to defined 10 Data logging tags. Data will be logged once event will be fired.

• Batch Reporting Application This utility allow user to Search Batch on From Date Time & To Date Time selection. Batch will be populated on dropdown and user will select the batch from the dropdown and click on Batch report. Batch Report will be generated in crystal report (non-editable) and user can take direct print of that generated report.
HMI Audit Application

This Utility will contain following features:

a) Select HMI Path : This allow user to select folder where HMI files are getting copyed / transferred from HMI to PC/IPC Folder.

b) Client Name : This allow user to enter client name which will be displayed in HMI Audit Reports.

c) Database Back Up Path : This allow user to select folder where database backup will be created automatically daily.

d) Select Logo : This allow user to Select Logo which will be displayed in HMI Audit Reports.

• HMI Audit Reporting Utility This utility allow user to see the HMI Audit Report based on From Date Time & To Date Time selection. Report will be generated in crystal report (non-editable) and user can take direct print of that generated report.

• HMI Audit Reporting Service This will be a windows service whch will be run on background. This will read HMI Audit File (.CSV) on periodic basis and will dump the data in to SQL database.

• ALARM Audit Reporting Utility This utility allow user to see the Alarm Audit Report based on From Date Time & To Date Time selection. Report will be generated in crystal report (non-editable) and user can take direct print of that generated report.

ALARM Audit Reporting Service This will be a windows service whch will be run on background. This will read Alarm Audit File (.CSV) on periodic basis and will dump the data in to SQL database

Batch Reporting Application This utility allow user to Search Batch on From Date Time & To Date Time selection. Batch will be populated on dropdown and user will select the batch from the dropdown and click on Batch report. Batch Report will be generated in crystal report (non-editable) and user can take direct print of that generated report.

• Batch Reporting Service This will be a windows service which will be run on background. This will read Batch File (.CSV) on periodic basis and will dump the data in to SQL database.
SMS / Email Application
Configuration Utility
• Mobile User Configuration : This will allow user to define Mobile Numbers along with Mobile User Name.

• Group Master : Admin can create different groups and map mobile user into this group to which SMS needs to be sent.

• OPC Server Configuration : This option will allow user to configure OPC UA / OPC DA / OPC AE Server details.

• Alarm Configuration : This will allow user to define different alarm message which is to be transmitted when an alarm event occurs. User can also define type of Alarm i.e Critical or Non-Critical. User will also have an option to define 3 level of Mobile user group. Option to define Tag path will be there in Alarm configuration. Application will allow user to configure Digital Tags & Analog Tags. Analog Tags will have an option to define alarm limit (Low, Low Low, High, High High) for which SMS needs to be generated.

• Configuration Setting This option will allow user to define communication port at which GPRS modem is to be communicated. User can also define SMS String how it is to be sent to User.

• Manual SMS This option will have an option of Sending Manual SMS incase Admin wants to update all users for any maintenance work so that SMS Generated has to be ignored or even test system by sending manual SMS.

• Manual Acknowledge This option will allow user to Manual acknowledge any SMS which was triggered falsely so that it is not escalate further to next level.

• SMS Log This option will allow user to check SMS log sent by the System. Printable option for the same is also available.

• Application User This option allows Administrator to create multiple Application users who can access configuration utility. There will be 2 groups defined i.e. Administrator having access to all menus, Operator who can send Manual SMS, view SMS Log, Acknowledge SMS but will not have access to configuration utility.

• SMS Schedule Tag Master This will allow user to define which tags to be monitored for SMS Schedule. • SMS Schedule Configuration: This option will allow user to configure multiple schedules where tags will be grouped for sending SMS. User will have an option to define pattern of SMS. Below fields will be required

a. Multiple OPC Tag's selection
b. Adding Suffix/ text before and after each tag
c. Defining time at which SMS needs to be sent
d. Users Selection to whom SMS needs to be sent.

Admin Utility
• Backup of Database : Backup utility will be provided to backup database.
• Restore of Database : Restore utility will be provided to restore database.
• Pending SMS Deletion : This option will allow Admin to delete any False SMS Generate by the system.

SMS Application (Application running as Service)
• Application will continuously poll all OPC UA / OPC DA / OPC AE Server and log change of alarms tags which are defined in the application. On Change of alarm condition application will generate an SMS for system.

• Once a SMS event is generated and if the alarm is defined as critical then SMS will be transmitted to a single group without escalation logic. Incase defined as a Non-Critical then SMS will be transmitted to 1st Group of users. If the Alarm is not normalizing or is not acknowledge by any of the 1st Group through application, then after a delay of 15 minutes it will be transmitted to 2nd Group of users. If further Alarm is not normalizing or not acknowledge by any of 1st Group or 2nd Group users through application, then after a delay if 15 minutes it will be transmitted 3rd Group of users.

• SMS service will continuously monitor the tags and update tags values. Based on the schedule defined service will generate SMS and send it to define numbers.
Voice Alarm Application
Configuration Utility
• OPC Server Configuration : This option will allow user to configure OPC UA / OPC DA / OPC AE Server details.

• Alarm Configuration : This will allow user to configure different alarm message which are to be transmitted when an alarm event occurs. Below is the structure for the configuration data.

a. Alarm Tag Description : This option will allow user to define Tag Description which will be transmitted to voice alarm system when an alarm condition occurs.

b. Attaching and Voice File : This option will user to attach a voice file which will be transmitted to voice alarm system when an alarm condition occurs. This is an optional feature but in case file is attached then it will be given priority against Alarm Tag Description.

c. Alarm Normal Tag Description This is will allow user to define Tag Description which will be transmitted to voice alarm system when an alarm normal condition occurs. This is an optional feature.

d. Attaching and Voice File This option will user to attach a voice file which will be transmitted to voice alarm system when an alarm normal condition occurs. This is an optional feature but in case file is attached then it will be given priority against Alarm Tag Description.

e Option to define Tag path will be there in Alarm configuration. Application will allow user to configure Digital Tags & Analog Tags. Analog Tags will have an option to define alarm limit (Low, Low Low, High, High High) for which SMS needs to be generated.

f. Alarm Priority This option will allow user to define the priority level for each tag from Level 1 to Level 5. Level 1 will be highest priority. In case there is simultaneous occurrence of Alarm then voice alarm will be transmitted based on the Alarm Priority.

g. Alarm Playback loop This option will allow user to define number of times voice alarm needs to be repeated. 0 will indicate continuous looping.

• Alarm Log : This option will allow user to check Alarm log generated by system. Printable option for the same is also available.
• Application User : This option allows Administrator to create multiple Application users who can access configuration utility. There will be 2 groups defined i.e. Administrator having access to all menus, Operator who can send view Alarm Log.

Admin Utility
• Backup of Database : Backup utility will be provided to backup database.

• Restore of Database : Restore utility will be provided to restore database.

• Pending SMS Deletion : This option will allow Admin to delete any False SMS Generate by the system.

Data Polling Application (Application running as Service)

Application will continuously poll all OPC UA / OPC DA / OPC Server and log change of alarms tags which are defined in the application. On Change of alarm condition application will generate an Alarm for system and play defined Audio Files.

Windows User Management Application with Audit Trail
Development Features
Group Management :
• Create Group
• Edit Group
• Delete Group

User Management :
• Create user
• Edit User
• Change Password
• Unlock User
• Delete user

User Audit Trail Report :
• Audit Trail Report
• Filter From Date
• To Date

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Datta Mandir Road,
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Kandivali (West),
Mumbai-400067.
India

Nirav Buch : +91 9870310606
Hiren Thakkar : +91 9821174015

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